Manufacturing

KPTL has one of the largest tower fabrication capabilities in the world giving it advantages in cost efficiency and economies of scale. The Health Safety Environment initiatives of the Company has not only ensured safe working environment for the staff but also won accolades from both national and international clients as well as government bodies.

KPTL has three manufacturing plant with a total production capacity of 1,80,000 MT per annum in India. While two of the manufacturing plants are located in Gandhinagar, Gujarat, the third plant is located in Raipur, Chhattisgarh.

KPTL’s manufacturing plants have state-of-the-art fabrication equipment such as CNC machines, drilling machines and EOT cranes. The Company takes pride in its well-trained, skilled and specialized engineers and technicians as well as well-defined testing equipment and established quality assurance plan offering international standard quality products.

Fabrication Facilities
More than 45 CNC punching / drilling machines / PLC / Milling, Capable of handling Angle sections up to 250 x 250 x 35 mm and Plates across the three plants

Integrated Quality Control system and Material Testing facilities
Heavy Duty EOT cranes for CNC shops & galvanizing zones, loading & unloading cranes, lifters & carry mobile cranes, tractor etc.

The state of the art CNC machines are operated by qualified and experienced engineers which guarantees quality punching, drilling, cutting, stamping and fabrication, critical for transmission industry. This also applies to hydraulic presses and machine tools and fixtures, furnace to handle plates or angles for bending operations.

KPTL has sufficient high capacity powerful cranes and pick-n-carry mobile cranes of different capacities that enable smooth material handling. The machines are equipped to process the steel conforming to BSEN, ASTM, JIS, DIN, IS, AS & Euro norm specifications

Galvanizing Facilities
KPTL has automatic temperature controlled galvanizing bath size meeting international standards or customer’s specific requirements. Microprocessor controlled galvanizing furnace and the pre-heating of flux ensures uniform drying and preheating of steel by oven to give a clear surface finish and at the same time ensuring uniform zinc coating.

Automatic temperature controlled galvanizing bath capable of meeting customized coating requirement of ASTM, EN or any other Indian and International standards.

KPTL plants are amongst the most modern manufacturing facilities in the country. All the three plants are certified under ISO 9001:2008 standards. The chemical waste of its unit is treated as per prescribed environmental standards.

Achievements