Oil & Gas Infrastructure
KPTL undertakes EPC contracting for cross-country pipelines, terminals and gas gathering stations for oil and gas sector across diverse territories.
The Company has a well-qualified engineering and designing team for successful completion of projects and provides end-to-end solutions.
KPTL has built up competencies and credentials in EPC contracting in Oil & Gas sector, comprising of the following key areas-
- Design & Detailed Engineering of Process facilities, Process Packages, Pipelines, Structures, Piping, Cathodic Protection, HDD Crossings, River Crossings, Road & Rail Crossings etc. besides associated Civil, Structural & Architectural work, Electrical & Instrumentation work, DCS and SCADA systems.
- Procurement of process packages, pipes, valves, fittings and all related materials, Equipment, Instruments and DCS/SCADA systems.
- Fabrication, erection, installation and construction of cross country pipelines, City Gas Distribution Systems, Central Gas Gathering and Field Gathering Stations, installation of process packages/vessels/columns, fabrication & erection of plant piping, plant structures, installation of large rotating and static equipments etc.
- Testing, pre-commissioning checks and commissioning of sub-systems and systems pertaining to Process plants, surface facilities, pipelines, pumping stations etc.
- Operation & maintenance of plants, pipelines, pumping stations etc.
KPTL has extensive cross country experience and capability for pipeline construction across multiple terrains like rivers, hilly, marshy region, swamps, deserts, etc. by virtue of highly experienced team members.
KPTL is equipped with several spreads of manpower and equipment skilled in handling pipeline projects up to 48” diameter, which enables to execute large size multiple projects simultaneously. The company owns one of the largest fleet of specialized pipeline equipment including HDD Rigs (60T & 150T), Pipelayers / Sidebooms (102T, 70T &40T), Pipe Bending Machines, Boring Machines, Internal Pneumatic Clamps and numerous Welding Machines (Semi-automatic, Manual, etc.) suitable for executing wide range of cross country pipelines and associated facilities.
KPTL is equipped with latest Planning & Engineering software in their state-of the-art office in Mumbai to support the Project Management Team.
KPTL has constructed and commissioned more than 4,000+ km cross country pipelines over 250 intermediate stations like Terminals, Pumping stations, Pigging stations, Block valve stations etc. for hydrocarbon service (8’’ to 48” diameter) under various projects, all of which have been won against Global Competition. All projects executed meeting stringent HSE and QA/QC requirements.
Today, KPTL is recognized as a reliable & trusted EPC contractor for cross-country pipelines, terminals, Surface facilities, On-Plot facilities for oil & gas sector.
PRP KG Basin - GAIL (India) Ltd – Andhra Pradesh
The project in PRP KG basin is for replacement of existing 18" pipeline by 24" pipeline from Chinchinada to Tatipaka to Kakinada junction and replacement of
existing 18" pipeline by 18" pipeline from Tatipaka to SV-1 PSP Lanka in Krishna Godavari Basin, Rajahmundry, AP.
The key highlights of the project include 21 HDD crossing for different water bodies like fish ponds, canals, rivers and drains in addition to 10 cased crossing by augur boring machine because of railways with adjoining foreign pipelines & service roads, national/state highways, canals with adjoining roads.
Thumbli Water Pipeline - Cairn Energy India - Rajasthan
The project includes survey, design & engineering, procurement & supply, expediting, fabrication, testing, pre-commissioning and assistance in commissioning for Loopline Installation work for Thumbli Water Pipeline (30” Diameter x 25 Kms). The entire pipeline was internally coated with FBE and field joint coating was done using internal coupling sleeves (CCB International, USA).
CGGS and FGS Project - OIL India Limited – Assam
The scope of the project includes design, engineering, procurement, fabrication, supply, construction and commissioning on LSTK basis for Central Gas Gathering Station and Off-Take Point at Madhuban and Field Gathering Station at Chauba, Assam. Company has done in-house fabrication of Finger type slug catcher.
Project was completed two million safe man hours without any lost time injury (LTI).
Vijaipur – Dadri Pipeline Project – GAIL (India) Ltd – Madhya Pradesh and Uttar Pradesh
This project is for laying of approximately 165 km of 48” Diameter in Madhya Pradesh State. The scope includes crossing of Chambal River by HDD Method. Chambal River is having hardest rocky strata. The length of the crossing was approx. 400 meters. Project scope also includes civil, mechanical, electrical & instrumentation works at 5 nos. SV Station and 2 nos. of intermediate Pigging station.
Mundra Bathinda Pipeline Project - HPCL Mittal Pipelines Ltd – Gujarat & Rajasthan
This project is for laying of approximately 530 km of pipeline across various diameters ranging from 28” diameter to 48” diameter from COT Mundra at Gujarat to Jhanwar near Jodhpur, Rajasthan. The scope includes civil, mechanical, electrical & instrumentation works at COT Mundra with pumping facilities, intermediate pigging cum pumping stations and SV stations, temporary and permanent cathodic protection works, laying, jointing and testing of OFC and associated works as well as HDD works at Narmada Main Canal and Suzlam Suflam Canal.
Panvel Dabhol Pipeline Project – GAIL (India) Ltd - Maharashtra
The project is for EPC installation of 74 km of 30” diameter gas pipeline from upstream of river Savitri to Dabhol Power Plant and includes HDD of river Vashishthi River (1100 meters) and Savitri (800 meters). It includes design, engineering, construction and finishing of civil, electrical & instrumentation works of 4 SV Stations.